YINTONI INDUCTION FORGING?

Yintoni i-Induction Forging?

Umgaqo ongundoqo we ukuqulunqwa kwesithando somlilo kukuguqula i-frequency yamandla 50HZ AC ukuya kumaza aphakathi (300HZ-20khz). Inqanaba lesithathu elitshintshayo langoku lilungiswa libe lingoku ngokuthe ngqo, emva koko umbane othe ngqo utshintshwa ube yi-adjustable intermediate frequency current ngokusebenzisa isixhobo sokuguqula amaza, i-intermediate frequency alternating current equkuqela nge-capacitor kunye ne-coil induction, idala imigca eshinyeneyo yemagnethi kwindawo. i-coil induction, kunye nokusika izinto zetsimbi ezibekwe kwi-coil induction, idala i-eddy yangoku enkulu kwizinto zetsimbi, ezinazo ezinye iimpawu ze-intermediate frequency current. Obo bubushushu obuveliswa kukuhamba kwee-electron zesinyithi ngokwazo simahla ngomzimba wesinyithi ochasayo.

Ngawaphi aMalungu e-Induction Forging Furnace?

I-Induction forging ukufudumeza umgca wokuvelisa iziko lombane ikakhulu uqulathe ezi ndawo zine zilandelayo:

1. Isixhobo sokutyisa esizenzekelayo: senziwe liqonga lokugcina, i-rack yokujika, kunye ne-feeder.

2. I-Medium frequency induction forging furnace: yenziwe nge-medium frequency induction heat supply, i-heater induction, i-capacitor cabinet, kunye nefreyimu.

3. Isixhobo sokuzifihla esizenzekelayo: ubukhulu becala senziwe ngenqindi engenanto kunye nokungunda okudityanisiweyo okungenanto.

4. Inkqubo yombane: ikakhulu yenziwe sisixhobo sokulinganisa ubushushu be-infrared, isixhobo sokulawula isantya soguqulo lwamaza, kunye nezinye iisekethe zolawulo.

Ukungeniswa okuzenzekelayo kwezixhobo zesithando somlilo, inkqubo epheleleyo yokufaka i-induction yenziwe: unikezelo lwamandla okufudumeza okuphakathi, ikhabhinethi ye-capacitance, induction forging inductor, i-rack feeding rack, i-rack yokukhulula kunye nekhabhinethi yokulawula.

Unikezelo lwamandla ombane oluphakathi oluphakathi luthatha uyilo lolwahlulo lwesakhiwo, ikhabhathi yobonelelo lwamandla yikhabhathi esemgangathweni yeGGD. Uyilo oludibeneyo lwekhabhinethi ye-capacitance kunye ne-inductor iphucula ukusebenza kakuhle kokufudumeza. Ukulawulwa okufanelekileyo komgama phakathi kwe-inductor kunye nendandatho yokufudumeza kunciphisa ixesha lokuvezwa kwentonga ebomvu eshushu emoyeni, kunciphisa isikhumba se-oxide intonga, kunye nokunciphisa ukusetyenziswa kwamandla. Ngokweeparamitha zenkqubo ezibekwe ngumsebenzisi, isantya sendlela yokuhambisa silawulwa ngokuzenzekelayo. Xa kungekho workpiece kwi-inductor, inkqubo yolawulo oluzenzekelayo inciphisa ngokuzenzekelayo amandla emveliso ye-intermediate frequency induction induction forging power supply. Xa i-workpiece ingena kwi-inductor, inkqubo yokulawula ngokuzenzekelayo yonyusa amandla okukhutshwa kwe-intermediate frequency induction heat supply.

I-3000KW yokungeniswa kwemveliso yokuvelisa intambo yomlilo

Iziko le-2500KW lokungeniswa kweziko

750KW ukuqaliswa Ukwenziwa eziko

Ziziphi iiNdawo zeSicelo sokuNgenisa?

I-induction forging heating, njengesifundo esitsha, isetyenziswe kule minyaka ingama-30 idlulileyo. Ukunqongophala kwamandla kwanamhlanje, ukubaluleka kwayo kubaluleke kakhulu, iteknoloji iphucula ngokukhawuleza, ukusetyenziswa kokunyuka okubanzi. Itekhnoloji yokufudumala kwe-Induction iye yaphuhliswa e-China ukususela ekuhlaziyweni kunye nokuvulwa, kwaye ithemba lokusetyenziswa kwayo lithembisa kakhulu.

1. Induction forging heating heat: isetyenziselwa intsimbi engqukuva, intsimbi yesikweri, kunye neplate yentsimbi diathermy kunye nokufudumeza induction. Ukufudumeza kwe-intanethi, ukufudumeza kwe-induction yasekhaya, ukufakwa kwe-intanethi yezixhobo zetsimbi (ezifana nokulungiswa ngokuchanekileyo kweegiya, i-semi-shaft yokudibanisa iintonga, iibheringi, njl. kunye ne-induction tempering jikelele, induction annealing, induction tempering yezinto zetsimbi, njl.

2. Ukunyangwa kobushushu be-Induction: ngokukodwa kwi-shaft (i-shaft echanekileyo, i-reducer shaft, i-camshaft, i-crankshaft, i-gear shaft, njl.); Igiya, umkhono, umsesane, idiski, isixhobo somatshini isikrufu, isiporo sesikhokelo, inqwelomoya, intloko yebhola, izixhobo zehardware, kunye nabanye oomatshini (imoto, isithuthuthu) amacandelo onyango lokungeniswa kobushushu bomgangatho ophezulu kunye nemathiriyeli yesinyithi iyonke yokucima kunye nokufudumeza, ukuthambisa, ukuthambisa. kwaye nangokunjalo.

Kutheni Usebenzisa i-Induction Forging?

Eyokuqala kukusetyenziswa kwamandla aphantsi. Ubushushu obuchanekileyo bokufudumala kwebillet kwi-intduction melting furnace kunye ne-induction forging furnace inokufikelela kwi-65% ~ 75%, ngelixa eso sithando somlilo kunye nesithando somlilo esahlukileyo simalunga nama-30 kuphela.

1. Thelekisa indlela yokufudumala yendabuko yokufudumeza. Ineengenelo ezicacileyo zokukhuselwa kwendalo, ukonga umbane, ukusebenza kakuhle, kunye noxinzelelo lwabasebenzi oluphantsi.

2. Xa kuthelekiswa ne-SCR ukuba, ukonga amandla yi-10-30%, ngaphandle kokuphazamiseka kwe-harmonic kwigridi yamandla.

3. Xa kuthelekiswa nesithando somlilo sokumelana, ukonga amandla ngama-50-60%.

4. Imveliso ineenzuzo zokufudumeza ngokukhawuleza kwe-induction, ukufudumeza okufanayo kwe-induction, akukho maleko e-oxidation, umgangatho omhle, njalo njalo.

5. I-coil induction insulated yi-transformer, ekhuselekile kakhulu.

6. Ukhuseleko lokusingqongileyo: akukho ngcoliseko, ingxolo, nothuli.

7. Ukuziqhelanisa okunamandla: inokutshisa ii-workpieces zeemilo ezahlukeneyo.

8. Isixhobo sokwenziwa kwezixhobo zokufakelwa sithatha indawo encinci, engaphantsi kwe-square metres, ilungele abathengi ukuba basebenzise kakhulu indawo yokuvelisa.

I-500KW yokulayisha ngokuzenzekelayo kunye nokukhulula i-furging fung

Ungayikhetha njani iNkqubo yokuQinisekisa eFanelekileyo?

Indlela yokukhetha okulungileyo ukuqulunqwa kwesithando somlilo, ikakhulu kule miba ilandelayo ekufuneka iqwalaselwe:

1. Ubume kunye nobukhulu be-workpiece eshushu

Indawo enkulu yokusebenza, imathiriyeli yebha, imathiriyeli eyomeleleyo, kufuneka ikhethwe amandla amakhulu, izixhobo zokufudumeza ezisezantsi-frequency; Isixhobo esincinci sokusebenza, umbhobho, ipleyiti, izixhobo, njl.

2. Ubunzulu kunye nendawo ekufuneka ifudunyezwe

Ubunzulu bobushushu bokungenisa ubunzulu, indawo enkulu, ukufudumeza ngokubanzi kokungeniswa, kufuneka kukhethe amandla amakhulu, umatshini wokufudumeza ophantsi-frequency induction; Ubunzulu bokufudumeza obunzulu, indawo encinci, ukufudumeza kwendawo, ukhetho lwamandla amancinci ngokwentelekiso, i-high-frequency induction system yokufudumeza.

3. Isantya sokufudumeza

Ukuba isantya sokufudumeza sikhawuleza, i-induction forging furnace enamandla amakhulu kunye ne-frequency ephezulu kakhulu kufuneka ikhethwe.

4. Umatshini wokwenza i-induction uqhubeke nexesha lokusebenza

Ixesha eliqhubekayo lokusebenza lide, ngokufanelekileyo khetha isithando sokufudumala somlilo esinamandla amakhulu kancinane.

5. Umgama phakathi kwekhoyili ye-induction kunye nomatshini

Uqhagamshelo olude, nokuba kufuneka lusebenzise uqhagamshelo lwekhebula olupholileyo lwamanzi, kufuneka lukhethe isibane esikhulu sokwenziwa kombane.

6. Iimfuno zobuchwepheshe

Ngokubanzi, ukucinywa kwe-induction, i-welding induction, kunye nezinye iinkqubo zikhetha amandla amancinci ngokwentelekiso, izixhobo zokufudumeza ezikumgangatho ophezulu. I-induction annealing, induction tempering, kunye nezinye iinkqubo zokufudumeza induction kufuneka zikhethe amandla amakhulu, izixhobo zokufudumeza ezisezantsi-frequency. Ukutshisa okutshisayo, ukugquma okubomvu, ukunyibilikisa, njl., kufuna impembelelo ye-diathermy yamandla afanelekileyo, emva koko kufuneka ukhethe umatshini wokufudumeza wokungenisa ngamandla amakhulu kunye nokuphindaphinda okuphantsi.

7. Isixhobo sokusebenza sokufudumala kwe-induction

Izixhobo zetsimbi ezinamazinga aphezulu okunyibilika kufuneka zikhethe izixhobo zokufudumala eziphezulu zamandla, iindawo ezincibilikayo eziphantsi kufuneka zikhethe oomatshini bokufudumeza bamandla aphantsi, ukuxhathisa okuphantsi kufuneka kukhethe izixhobo eziphezulu zamandla, ukunyamezela okuphezulu kufuna ukukhetha inkqubo yokufudumeza amandla aphantsi.

Lithini ikamva le-Induction Forging?

Ngophuhliso lwemfuno yemarike, uphuhliso lwe umatshini wokufudumeza lubonisa ukuba unikezelo lwamandla luba yi-frequency ephezulu kunye nomthamo omkhulu we-electronic induction forging forging supply, kunye nolawulo lokulinganisa izixhobo zobuchwepheshe bombane luphuhlisa ukuya kwidijithali kunye nolawulo oluzenzekelayo kubukrelekrele. Umkhwa wokuphuhlisa oomatshini bokufudumala be-induction ubonisa ezi mpawu zilandelayo:
1. Umatshini wokufudumeza we-induction udla ngokuba ngamaza amaninzi kunye nomthamo omkhulu
I-thyristor isetyenziswa ikakhulu kwi-medium frequency induction heater power supply. Icandelo le-audio ephezulu kakhulu lamkela i-IGBT; Ibhendi yefrikhwensi ephezulu yayifudula iyi-SIT, kunye nobonelelo lombane lwe-MOSFET luphuhlisiwe ngoku. Izixhobo zombane ezisebenzisa i-IGBT nazo sele ziqalisile ukuvela. Isidingo sonikezelo lombane lokufudumeza olukwi-frequency high-frequency induction luzala izixhobo zamandla ezitsha ezithi zikhuthaze uphuhliso lweenkqubo zokufudumeza ezikwi-frequency ephezulu. Izixhobo zokufudumeza umthamo omkhulu wokungenisa, ezifana namashumi eemegawathi, amakhulu eemegawathi, zinokufikelelwa.
2. Oomatshini bokufudumala be-induction bavame ukutshiza, ukuzenzekelayo
Kwiminyaka yakutshanje, kunye nophuhliso olukhawulezayo lwe-mechatronics, iikhomputha, ulwazi kunye nolawulo, i-automation yezixhobo, izinto ezintsha, iteknoloji entsha, ukuphosa, ukubunjwa kunye nenkqubo yokushisa ukushisa kudla kwidijithali, ukuchaneka. Imfuno yemfuno ebonakaliswe ekufudumeni yimveliso yedijithali kwi-casting kunye nenkqubo yokubumba, kuquka ukufudumeza kunye nezixhobo zokunyibilika; Ukuphosa kunye nokwenza iimfuno zenkqubo emfutshane yokuvelisa ukunciphisa inkunkuma yobutyebi; Ukuveliswa kwee-castings ezinkulu kunye ne-forging kufuna ukonga amandla kwimizi-mveliso; Imveliso yokucoca phantsi kolawulo oluzenzekelayo.

Ngoko ke, izixhobo zokufudumeza kugcino lwamandla kunye neempawu zokukhuselwa kokusingqongileyo, imfuno yentengiso ukuya kwinqanaba elikhulu, ukuzenzekelayo kunye nolawulo lwesikhokelo esikrelekrele sophuhliso.